Teknovals

Tool Manufacturing with 7-Axis Precision

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Starting with customer analysis and CAD/CAM simulations, we prepare our production by processing suitable raw materials in 7-axis machining centers. Parts hardened in vacuum furnaces gain high wear resistance through cryogenic treatment, followed by grinding with micron-level precision. In the final stage, we complete the process with optional RRO forming, Nitrox, or PVD coating treatments—which extend operational life—and conclude with final quality control approval.

  • Higher Strength
  • Raw Material Savings
  • Maximum Process Efficiency in Mass Production
  • Highest Fatigue and Crack Resistance
  • Micron-Level Precision Tolerance Values

Thread Rolling Tool Refurbishment

We revitalize machining and thread rolling dies that have worn out or lost performance during production processes through our specialized refurbishment service. Within this scope, we completely renew or re-cut worn and deformed teeth and cutting profiles. With precise geometric corrections and profile restoration, we bring your tools back to their original tolerance values and high operational efficiency.

  • Comprehensive refurbishment and surface restoration for all brands and models of thread rolling tools.
  • Significant savings in operational costs by maximizing tool life.
  • Error-free delivery with precise measurement and quality control processes according to ISO standards.
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Custom Tool Manufacturing

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Where standard solutions fall short, we step in with our advanced engineering and R&D capabilities. Utilizing our 7-axis CNC grinding technology, we design and manufacture the most complex geometries and tightest tolerance parts specifically for every machine brand and model.

  • High-performance tool designs optimized specifically for your project.
  • Flawless machining accuracy at the micron level (μm) in the most challenging geometries.
  • Higher durability compared to standard tools through special heat treatment and material selection.
  • Full compliance with the strictest standards of aerospace, defense, and automotive industries.
  • Fully compatible manufacturing tailored for every type of machine and operation in your existing facility.

Your Reliable Solution Partner in Contract Manufacturing

As Teknovals, we offer flexible contract manufacturing solutions for your diverse operational needs, backed by our advanced machinery and technical expertise. Depending on your requirements, we perform operations using either your own tools or our extensive in-house range of rolling and broaching tools. Alternatively, with our turnkey project delivery model, we take full responsibility for every stage of the process, lightening your workload.

  • Contract Thread Rolling: Production options using either your own tools or our wide selection of in-house rolling tools.
  • Contract Broaching: Production options using either your own tools or our range of in-house broaching tools.
  • Turnkey Project Delivery: We take over every stage of the process, assuming full responsibility for production to reduce your workload.
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